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真空雙室低壓碳氮共滲油淬爐
真空雙室低壓碳氮共滲油淬爐，具有滲碳，碳氮共滲、油淬和加壓氣冷多種功能。主要用來對模具鋼、不銹鋼、高速鋼、高合金鋼工模具、淬火、退火、回火以及對中、低碳合金鋼進行滲碳、碳氮共滲淬火，多種真空熱處理工藝。可以實現一次強滲碳、脈沖滲碳等滲碳方式及碳氮共滲等工藝
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真空雙室低壓碳氮共滲油淬爐
產品名稱：真空雙室低壓碳氮共滲油淬爐
Name: Vacuum double chamber low pressure carburizing oil quenching furnace
用途：真空雙室低壓碳氮共滲油淬爐，具有滲碳，碳氮共滲、油淬和加壓氣冷多種功能。主要用來對模具鋼、不銹鋼、高速鋼、高合金鋼工模具、淬火、退火、回火以及對中、低碳合金鋼進行滲碳、碳氮共滲淬火，多種真空熱處理工藝。可以實現一次強滲碳、脈沖滲碳等滲碳方式及碳氮共滲等工藝
Application: The vacuum double-chamber low-pressure carbon-nitrogen co-infiltration oil quenching furnace has various functions of carburizing, carbonitriding, oil quenching and pressure air-cooling. Is mainly used for carrying out carburizing, carbonitriding quenching and various vacuum heat treatment processes of die steel, stainless steel, high-speed steel, high-alloy steel tools, quenching, annealing, tempering and centering and low-carbon alloy steel. Can realize one-time carburizing, pulse carburizing and other processes, such as carburizing, carbonitriding, etc.
真空雙室低壓滲碳油淬爐具有
Vacuum double chamber low pressure Carburizing oil quenching furnace has；
1. 智能化，自動化程度高，可實現工藝運行一鍵啟動
Intelligent, high degree of automation, can achieve one-button start-up of process operation。
2. 符合（國家十二五環保）規劃，明顯節能40-60%，無危險
In accordance with (the 12th five-year Plan of the State), the energy saving is obviously 40% to 60%, no danger.
3. 可實現自由生產，隨時開爐停爐
Free production can be realized and furnace can be opened and shut down at any time.
4. 滲碳介質消耗少，可忽略不計
Less carburizing medium consumes and can be ignored.
5. 可實現盲孔滲碳和高溫滲碳
Blind hole Carburizing and high temperature Carburizing can be realized.。
6. 工件表面質量好，熱處理變形小，滲層均勻，重復性好，無內氧化，無尖角過滲無炭黑等優點
The workpiece has the advantages of good surface quality, small heat treatment deformation, uniform layer, good repeatability, no internal oxidation, no sharp corner and no carbon black, and the so on.
特點 characteristic：
★ 專用的真空低壓滲碳模擬軟件，智能高效
Special vacuum low-pressure carburizing simulation software, intelligent and efficient
★ 加熱元件沿加熱室圓周360°均勻布置，溫度均勻性高
The heating element is uniformly arranged along the circumference of the heating chamber by 360 degrees, and has high temperature uniformity.
★ 采用外絕緣結構，杜絕滲碳炭黑污染
The external insulation structure is adopted to eliminate the pollution of the carburized carbon black.
★ 淬火攪拌機構變頻調速且帶有導流裝置，冷卻均勻性好、工件變形小
★ 具有恒溫油淬火/等溫淬火/對流加熱/真空分壓
Constant temperature oil quenching / Isothermal quenching / convective heating / vacuum partial pressure
★ 油淬火機構且帶有導流裝置，冷卻速度快、工件變形小
The oil quenching mechanism with diversion device has the advantages of fast cooling speed and small deformation of workpiece.
★ 變頻攪拌淬火/上下竄動淬火/加壓淬火
Frequency conversion stirring quenching / up and down moving quenching / pressure quenching.
★ 滲碳氣體噴嘴沿加熱室圓周及前后均勻布置，滲碳層厚度均勻
Carburizing gas nozzles are uniformly arranged around and before and after the heating chamber, and the thickness of carburized layer is uniform.
★ 操作簡潔 編程工藝靈活輸入 機械動作穩定可靠
The operation is simple and the programming process is flexible, and the mechanical action is stable and reliable.
★ 手動/半自動/自動 故障自動報警/顯示
Manual / semi-automatic / automatic fault automatic alarm / display
配置選擇/Configure select:
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爐型選則： Selection of furnace type: |
雙室臥式 Double chamber horizontal |
雙室立式 Double chamber vertical |
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中間隔熱門 ：Middle septum hot： |
機械傳動 Mechanical drive |
氣動 /Pneumatic |
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石墨加熱元件與石墨氈復合屏合成結構； Synthesis structure of Graphite heating element and Graphite felt Composite screen |
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真空泵組和真空計； Vacuum pump set and vacuum gauge： |
進口 Imported |
高品質國產 High quality Made in |
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淬火槽攪拌方式： Quenching tank stirring mode： |
漿葉攪拌 Pulp blade stirring |
噴嘴噴射 Nozzle injection |
二者疊加 Superposition of two types. |
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真空度： Vacuum degree： |
高真空 High vacuum |
中真空 Medium vacuum |
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PLC: |
西門子 Siemens |
歐姆龍 OMRON |
三菱 Mitsubishi |
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溫控儀表 Thermostat meter： |
歐陸 EUROTHERM |
導電 Electric conduction |
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熱電偶 : Thermocouple： |
S型分度號 S-type dividing number |
滲碳專用熱電偶 Special-purpose thermocouple for carburizing |
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記錄儀 : Grapher : |
有紙記錄儀 Paper recorder |
無紙記錄儀 Paperless recorder |
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人機界面: Human-computer interface |
模擬屏 Analog screen |
計算機觸摸屏 Computer touch screen |
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電器元件 Electrical component： |
高品質國產 High quality Made in |
施耐德 Schneider |
西門子 Siemens |
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質量流量計 Mass flowmeter |
美國Mass Flowmeter; |
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真空壓力傳感器 Vacuum pressure sensor |
德國Vacuum pressure sensor; |
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產品 規格/ Specifications：
注：特殊規格要求可根據客戶要求定制
Note: Special specification requirements can be customized according to customer requirements
以下參數可根據工藝要求調整，不作為驗收依據，具體以技術方案和協議為準
The following parameters may be adjusted according to the process requirements and shall not be used as the basis for acceptance, depending on the technical scheme and agreement
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參數/型號 Parameter/ Model |
PJ-ST446 |
PJ-ST557 |
PJ-ST669 |
PJ-ST7711 |
PJ-ST8812 |
PJ-ST9916 |
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有效熱區W×H×L Effective hot zone |
400×400×600 |
500×500×700 |
600×600×900 |
700×700×1100 |
800×800×1200 |
900×900×1600 |
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裝載重量 （KG） Load weight |
200 |
300 |
500 |
800 |
1200 |
2000 |
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最高溫度 （℃） Max.temprature |
1350 |
1350 |
1350 |
1350 |
1350 |
1350 |
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爐溫均勻性 （℃） Furnace temperature uniformity |
±5 |
±5 |
±5 |
±5 |
±5 |
±5 |
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真空度 （Pa） Vacuum degree |
4.0 E -1/ 6.7 E -3 |
4.0 E -1/ 6.7 E -3 |
4.0 E -1/ 6.7 E -3 |
4.0 E -1/ 6.7 E -3 |
4.0 E -1/ 6.7 E -3 |
4.0 E -1/ 6.7 E -3 |
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壓升率 （Pa） Pressure rise rate |
≤0.5 |
≤05 |
≤0.5 |
≤0.5 |
≤0.5 |
≤0.5 |
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移送時間 （S） Transfer time |
≤15 |
≤20 |
≤25 |
≤25 |
≤30 |
≤30 |
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滲碳介質 Carburizing medium |
C2H2＋N2 |
C2H2＋N2 |
C2H2＋N2 |
C2H2＋N2 |
C2H2＋N2 |
C2H2＋N2 |
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滲碳壓力 （mbar） Carburizing pressure |
5-20 |
5-20 |
5-20 |
5-20 |
5-20 |
5-20 |
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控制方式 Control method |
多級脈沖 Multi-pulse |
多級脈沖 Multi-pulse |
多級脈沖 Multi-pulse |
多級脈沖 Multi-pulse |
多級脈沖 Multi-pulse |
多級脈沖 Multi-pulse |
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淬火介質 Quenchant |
真空快速淬火油 Vacuum rapid quenching oil |
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山東派金真空科技有限公司 魯ICP備15017677號-2 技術支持：搜易網絡傳媒
